Distillation Column Performance and Troubleshooting Excellence
Course Overview
This intensive five-day training programme provides a comprehensive understanding of distillation processes, focusing on column operation, control strategies, and troubleshooting. Designed for experienced engineers, operators, and technical staff in chemical, petrochemical, and oil & gas sectors, the course equips participants with the skills to optimize performance, minimize downtime, and resolve operational challenges efficiently.
Through a blend of expert-led sessions, real-world case studies, and practical exercises, participants will learn how to diagnose column problems, enhance process efficiency, and apply advanced control methods to achieve operational excellence.
Course Objectives
By the end of this course, participants will be able to:
* Apply distillation principles to industrial operations.
* Understand column configurations, internals, and process variables.
* Implement advanced control strategies for improved efficiency.
* Identify and resolve common distillation column issues.
* Optimize product quality, yield, and energy consumption.
* Conduct preventive maintenance to sustain peak performance.
Programme Outline
Day 1 – Fundamentals of Distillation
* Importance of distillation in industry
* Column types, configurations, and internals
* Vapor-liquid equilibrium and phase behavior
* Process variables and terminology
* Impact of internals on separation efficiency
Day 2 – Column Operations and Optimization
* Key operational parameters
* Heat and mass transfer fundamentals
* Tray and packing designs: selection and application
* Energy optimization and heat integration
* Influence of feed and product specifications
Day 3 – Distillation Control Strategies
* Importance of column control in process optimization
* Feedback control for level, pressure, and temperature
* Cascade and ratio control techniques
* Advanced methods: MPC, neural networks
* Case studies of successful control systems
Day 4 – Troubleshooting and Problem Solving
* Common operational issues and root causes
* Flooding, weeping, and entrainment
* Diagnostic tools and troubleshooting steps
* Maintenance and inspection best practices
* Hands-on simulations for problem-solving
Day 5 – Optimization and Process Improvements
* Identifying bottlenecks and improvement opportunities
* Enhancing energy efficiency and reducing costs
* Product quality improvement strategies
* Future trends and innovations in distillation technology
* Course review and action planning
Training Methodology
The course is delivered through:
* Interactive lectures by industry experts
* Practical exercises and simulations
* Real-life case studies
* Group problem-solving activities
* Open discussion forums for knowledge sharing
Who Should Attend
Ideal for:
* Process engineers and plant operators
* Refinery and petrochemical technical teams
* Production optimization specialists
* Process control engineers
* Maintenance and reliability engineers
Certification
Participants will receive a **KELeaders Certificate of Completion** in *Distillation Column Performance and Troubleshooting Excellence*.
Enquiries & Registration
Enquiry at : admin@keleaders.com
Whatsapp: 0044 790 125 9494
For more details visit our website : www.keleaders.com
