Advanced Techniques for Corrosion Management in Oil & Gas Sector
Introduction
In today’s oil and gas industry, corrosion remains one of the most persistent and costly operational challenges. It affects the safety, integrity, and profitability of production and processing infrastructure. From topside installations to sub-sea pipelines, corrosion contributes to billions of dollars in annual losses and, in extreme cases, catastrophic failures that result in environmental damage and loss of life.
This comprehensive training course, **Advanced Techniques for Corrosion Management in Oil & Gas Sector**, is designed to equip professionals with a deep understanding of corrosion mechanisms, monitoring strategies, material selection, and modern prevention techniques. Participants will gain essential knowledge to predict, prevent, and manage corrosion-related issues using industry best practices, standards, and innovative technologies.
The course blends theoretical fundamentals with practical case studies and group exercises to simulate real-world challenges, fostering the skills required for safe, sustainable, and cost-effective operations.
Course Highlights
* In-depth exploration of oilfield corrosion types and causes
* Root cause analysis of corrosion failures in oil and gas assets
* Practical approaches to corrosion monitoring, mitigation, and control
* Case studies on plant aging and catastrophic failure
* Overview of international standards including NACE MR0175/ISO 15156
* Corrosion Management Strategies (CMS) for asset integrity
* Applications of cathodic protection, coatings, and chemical treatments
Objectives
By the end of this training course, participants will be able to:
* Understand the chemical and physical causes of corrosion in oil and gas operations
* Identify different forms of corrosion and their impact on oilfield equipment
* Apply key techniques in corrosion monitoring and non-destructive testing
* Evaluate and select materials for corrosion resistance under various conditions
* Develop and implement a corrosion management strategy (CMS)
* Use international codes and standards to guide corrosion prevention efforts
* Analyze failure cases and propose corrective measures
* Understand the role of coatings, inhibitors, and biocides in corrosion control
Training Methodology
This highly interactive course uses a blend of lectures, group discussions, real-life case studies, standards review, and simulation exercises. Participants will engage in collaborative activities to solve corrosion-related problems, simulate monitoring and testing practices, and design prevention strategies. A key feature of the course is a workshop on developing a corrosion management plan tailored to oilfield operations.
Organisational Impact
Your organization will benefit by:
* Enhancing technical expertise in corrosion management across the team
* Reducing unplanned shutdowns, maintenance costs, and safety risks
* Increasing equipment longevity and production uptime
* Improving compliance with international standards and regulations
* Strengthening asset integrity programs and risk management initiatives
Personal Impact
Participants will gain:
* A comprehensive understanding of corrosion threats in oil and gas operations
* Improved technical competence in materials selection and corrosion control
* Confidence in identifying and troubleshooting corrosion failures
* Knowledge of international corrosion control standards and practices
* Practical skills to contribute to CMS and asset integrity programs
Who Should Attend?
This course is suitable for professionals involved in the oil and gas exploration and production sectors, particularly:
* Corrosion Engineers and Technicians
* Integrity and Reliability Engineers
* Asset Managers and Field Supervisors
* Mechanical and Materials Engineers
* Pipeline and Facilities Engineers
* Inspection and Maintenance Personnel
* Project Engineers and EPC Consultants
* HSE Professionals and Quality Assurance Staff
Course Outline
DAY 1: Introduction to Oilfield Corrosion
* Overview of oil & gas production fluids
* Chemical compositions and processing operations
* Basics of corrosion: causes and forms
* Corrosion damage and its operational implications
* Non-Destructive Testing (NDT) and monitoring tools
DAY 2: Metallurgy and Materials in Oilfield Applications
* Chemical and mechanical properties of metals
* Alloys, metal defects, and crystal structures
* Metallurgy of oilfield equipment
* UNS numbering system and oilfield metal standards
* Selection of corrosion-resistant materials
DAY 3: Forms of Oilfield-Specific Corrosion
* Internal and external corrosion: mechanisms and examples
* Sour and sweet corrosion (H₂S and CO₂)
* MIC and biotic corrosion mechanisms
* Top of Line Corrosion (TLC), sand erosion, and CUI
* Case Study: Plant Aging and Life Extension
DAY 4: Corrosion Control Strategies and Standards
* Operational, process, and design-based controls
* Material selection and engineering approaches
* Introduction to NACE MR0175/ISO 15156
* Group Discussion: Application of H₂S-resistant materials
* Corrosion Management Strategy (CMS) implementation
* Corrosion KPIs and economic considerations
DAY 5: Practical Protection Techniques
* Cathodic Protection (CP) Systems: Galvanic & Impressed Current
* Barrier film coatings: types, application, defects
* Chemical treatments: corrosion inhibitors and biocides
* Managing MIC and SRB through biocide programs
* Case Study: Catastrophic Corrosion Failure Analysis
* Wrap-up: Designing a field corrosion prevention plan
Enquiries and Registration
Enquiry at : admin@keleaders.com
Whatsapp: 0044 790 125 9494
For more details visit our website : www.keleaders.com
